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1. Outlet clamp 2. Grading shield 3. Core insulation 4. Polyisobutylene 5. Composite bushing 6. Stress cone 7. Fixed plate 8. Support insulator 9. Tail pipe 10. Cable |
Size mm | 48/66kV | 64/110kV | 80/138kV | 127/220kV |
H | 1270 | 1500 | 1750 | 2500 |
A | 1510 | 1935 | 2085 | 3100 |
B | 1925 | 2155 | 2400 | 3600 |
C | 450 | 450 | 450 | 650 |
D | 200 | 200 | 200 | 300 |
E | Φ22 | Φ22 | Φ22 | Φ32 |
Creepage distance | ≥2248 | ≥3906 | ≥4495 | ≥7812 |
No. | Test Name | Code |
1 | Routine test | R |
2 | Sampling test | S |
3 | Type test | T |
4 | Pre-identification test | P |
5 | Additional test | A |
Item | 66kV | 110kV | 220kV |
Partial discharge | 72kV, partial discharge not more than previously carried out items | 96kV, partial discharge not more than previously carried out items | 190kV, partial discharge not more than previously carried out items |
Power frequency withstand voltage | 120kV/30min (joint main body 60min, no flashover no breakdown) | 160kV/30min (joint main body 60min, no flashover no breakdown) | 318kV/30min (joint main body 60min, no flashover no breakdown) |
Seal test | 0.25±0.01MPa/1h for sealing fittings, porcelain bushing, composite bushing, no leakage | ||
0.6~0.7MPa/1h for epoxy bushing, no leakage | |||
Appearance test | No damage, no cracking and other defects that affect the quality and appearance |
The 132kV Composite Bushing Outdoor HV Cable Termination is an advanced solution designed for high-voltage systems. Built with composite materials and engineered for outdoor environments, it provides reliable insulation, weather resistance, and long-lasting performance, making it ideal for critical power infrastructure.
High Voltage Capability
Designed for 132kV systems, ensuring optimal performance in high-voltage transmission and distribution.
Composite Insulation Material
Made from silicone rubber or equivalent materials, offering superior hydrophobicity, UV resistance, and pollution resistance.
Lightweight Design
The composite construction is significantly lighter than porcelain, reducing transportation and installation efforts.
Enhanced Safety
High mechanical strength and flexibility prevent damage from impact or vibrations, ensuring operational reliability.
Weather and Pollution Resistance
Exceptional performance under harsh environmental conditions, including heavy rain, snow, salt fog, and industrial pollution.
Power Transmission: Connecting high-voltage cables to substations, transformers, and switchgear.
Renewable Energy Projects: Facilitating high-voltage connections in wind farms, solar plants, and hydroelectric stations.
Industrial Power Distribution: Supporting large-scale industrial power systems.
Voltage Rating: 132kV
Insulation Material: Composite silicone rubber with a fiberglass-reinforced epoxy core.
Creepage Distance: Designed to meet or exceed pollution performance standards.
Current Capacity: Customizable for application-specific requirements (e.g., 1250A, 1600A).
Standards Compliance: Meets IEC 60840 and IEEE 48 standards for high-voltage accessories.
Durability: The composite material is crack-resistant and does not shatter like porcelain.
Safety: Non-flammable and arc-resistant, with low maintenance requirements.
Lightweight: Eases handling and installation in remote or elevated locations.
Corrosion-Resistant: Withstands long-term exposure to aggressive environmental conditions.
Eco-Friendly: Composite materials are recyclable and have a lower environmental impact compared to traditional porcelain.
Preparation
Ensure the cable termination area is clean, dry, and free of contaminants.
Verify all components for integrity and correct specifications.
Assembly
Use appropriate tools and follow the manufacturer’s installation instructions.
Ensure proper alignment and secure all mechanical fittings.
Testing and Commissioning
Conduct electrical and mechanical tests to ensure safe and reliable operation.
Maintenance
Periodic cleaning and inspection to remove dust or contaminants and ensure long-term reliability.
The 132kV Composite Bushing Outdoor HV Cable Termination is an ideal choice for modern high-voltage applications. Its innovative design, lightweight construction, and superior performance under harsh conditions make it a dependable and cost-effective solution for power systems.
1. Outlet clamp 2. Grading shield 3. Core insulation 4. Polyisobutylene 5. Composite bushing 6. Stress cone 7. Fixed plate 8. Support insulator 9. Tail pipe 10. Cable |
Size mm | 48/66kV | 64/110kV | 80/138kV | 127/220kV |
H | 1270 | 1500 | 1750 | 2500 |
A | 1510 | 1935 | 2085 | 3100 |
B | 1925 | 2155 | 2400 | 3600 |
C | 450 | 450 | 450 | 650 |
D | 200 | 200 | 200 | 300 |
E | Φ22 | Φ22 | Φ22 | Φ32 |
Creepage distance | ≥2248 | ≥3906 | ≥4495 | ≥7812 |
No. | Test Name | Code |
1 | Routine test | R |
2 | Sampling test | S |
3 | Type test | T |
4 | Pre-identification test | P |
5 | Additional test | A |
Item | 66kV | 110kV | 220kV |
Partial discharge | 72kV, partial discharge not more than previously carried out items | 96kV, partial discharge not more than previously carried out items | 190kV, partial discharge not more than previously carried out items |
Power frequency withstand voltage | 120kV/30min (joint main body 60min, no flashover no breakdown) | 160kV/30min (joint main body 60min, no flashover no breakdown) | 318kV/30min (joint main body 60min, no flashover no breakdown) |
Seal test | 0.25±0.01MPa/1h for sealing fittings, porcelain bushing, composite bushing, no leakage | ||
0.6~0.7MPa/1h for epoxy bushing, no leakage | |||
Appearance test | No damage, no cracking and other defects that affect the quality and appearance |
The 132kV Composite Bushing Outdoor HV Cable Termination is an advanced solution designed for high-voltage systems. Built with composite materials and engineered for outdoor environments, it provides reliable insulation, weather resistance, and long-lasting performance, making it ideal for critical power infrastructure.
High Voltage Capability
Designed for 132kV systems, ensuring optimal performance in high-voltage transmission and distribution.
Composite Insulation Material
Made from silicone rubber or equivalent materials, offering superior hydrophobicity, UV resistance, and pollution resistance.
Lightweight Design
The composite construction is significantly lighter than porcelain, reducing transportation and installation efforts.
Enhanced Safety
High mechanical strength and flexibility prevent damage from impact or vibrations, ensuring operational reliability.
Weather and Pollution Resistance
Exceptional performance under harsh environmental conditions, including heavy rain, snow, salt fog, and industrial pollution.
Power Transmission: Connecting high-voltage cables to substations, transformers, and switchgear.
Renewable Energy Projects: Facilitating high-voltage connections in wind farms, solar plants, and hydroelectric stations.
Industrial Power Distribution: Supporting large-scale industrial power systems.
Voltage Rating: 132kV
Insulation Material: Composite silicone rubber with a fiberglass-reinforced epoxy core.
Creepage Distance: Designed to meet or exceed pollution performance standards.
Current Capacity: Customizable for application-specific requirements (e.g., 1250A, 1600A).
Standards Compliance: Meets IEC 60840 and IEEE 48 standards for high-voltage accessories.
Durability: The composite material is crack-resistant and does not shatter like porcelain.
Safety: Non-flammable and arc-resistant, with low maintenance requirements.
Lightweight: Eases handling and installation in remote or elevated locations.
Corrosion-Resistant: Withstands long-term exposure to aggressive environmental conditions.
Eco-Friendly: Composite materials are recyclable and have a lower environmental impact compared to traditional porcelain.
Preparation
Ensure the cable termination area is clean, dry, and free of contaminants.
Verify all components for integrity and correct specifications.
Assembly
Use appropriate tools and follow the manufacturer’s installation instructions.
Ensure proper alignment and secure all mechanical fittings.
Testing and Commissioning
Conduct electrical and mechanical tests to ensure safe and reliable operation.
Maintenance
Periodic cleaning and inspection to remove dust or contaminants and ensure long-term reliability.
The 132kV Composite Bushing Outdoor HV Cable Termination is an ideal choice for modern high-voltage applications. Its innovative design, lightweight construction, and superior performance under harsh conditions make it a dependable and cost-effective solution for power systems.