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Insulated cables for overhead are mainly applied for conditions like roads and parkways in cities and towns, overhead lines near to buildings, construction sites, overhead lines between towers and poles,etc.
One widely applied series are referred to as Aerial Bunched Cable(ABC), which is usually grouped into two:
- Cables with supporting neutral core: the whole bundle is suspended and carried by the supporting core, whose conductor is usually AAAC or steel strand;
-Self-supporting bundled cable: suspension and carrying of the whole bundle is done by the phase cores.
Bundles can include one or more additional cores for public lighting and/or control purposes.
10kV Aerial CableAL Conductor XLPE Insulated JKLYJ
Nominal Cross-sectional Area | Nominal thickness of insulation | Approx.OD. | Max.Resistance of conductor at 20 ℃ | Min. Breaking load of cable | Approx. Weight of completed Cable |
mm2 | mm | mm | Q/km | N | Kg/km |
35 | 3.4 | 14.8 | 0.868 | 7011 | 300.8 |
50 | 3.4 | 16.1 | 0.641 | 7.00 | 359.8 |
70 | 3.4 | 17.8 | 0.443 | 10354 | 441.0 |
95 | 3.4 | 19.6 | 0.320 | 13727 | 548.0 |
120 | 3.4 | 21.0 | 0.253 | 17339 | 643.0 |
150 | 3.4 | 22.6 | 0.206 | 21033 | 753.6 |
185 | 3.4 | 24.2 | 0.164 | 26732 | 877.3 |
240 | 3.4 | 26.4 | 0.125 | 34679 | 1061.3 |
300 | 3.4 | 28.6 | 0.100 | 43349 | 1263.7 |
Insulated cables for overhead are mainly applied for conditions like roads and parkways in cities and towns, overhead lines near to buildings, construction sites, overhead lines between towers and poles,etc.
One widely applied series are referred to as Aerial Bunched Cable(ABC), which is usually grouped into two:
- Cables with supporting neutral core: the whole bundle is suspended and carried by the supporting core, whose conductor is usually AAAC or steel strand;
-Self-supporting bundled cable: suspension and carrying of the whole bundle is done by the phase cores.
Bundles can include one or more additional cores for public lighting and/or control purposes.
10kV Aerial CableAL Conductor XLPE Insulated JKLYJ
Nominal Cross-sectional Area | Nominal thickness of insulation | Approx.OD. | Max.Resistance of conductor at 20 ℃ | Min. Breaking load of cable | Approx. Weight of completed Cable |
mm2 | mm | mm | Q/km | N | Kg/km |
35 | 3.4 | 14.8 | 0.868 | 7011 | 300.8 |
50 | 3.4 | 16.1 | 0.641 | 7.00 | 359.8 |
70 | 3.4 | 17.8 | 0.443 | 10354 | 441.0 |
95 | 3.4 | 19.6 | 0.320 | 13727 | 548.0 |
120 | 3.4 | 21.0 | 0.253 | 17339 | 643.0 |
150 | 3.4 | 22.6 | 0.206 | 21033 | 753.6 |
185 | 3.4 | 24.2 | 0.164 | 26732 | 877.3 |
240 | 3.4 | 26.4 | 0.125 | 34679 | 1061.3 |
300 | 3.4 | 28.6 | 0.100 | 43349 | 1263.7 |
Code: ABC 0.6/1kV.
Standards:HD 626 S1:1996 Part5-Section D,AMKA(SFS 2200).
Construction: Phase Conductors:Aluminum conductors with XLPE insulation.
Neutral Messenger:Aluminum conductors.
Application: Aerial Bundled Conductors are used for tributary networks of power buildings and their internal networks.
Installation: These cables are not allowed to be buried, even in conduits.
Dimensions of Phase Conductors
Cross Section | Conductor Diameter | Thickness of Insulation | Core Diameter | Current Carrying Capacity | Breaking Load | |||
(mm²) | min. | tolerance | nom. | min. | min. | max. | (A*) | (kN) |
(mm) | (mm) | (mm) | (mm) | (mm) | ||||
16 | 4.4 | ±0.05 | 1.4 | 7.1 | 7.3 | 70 | ||
25 | 5.9 | ±0.02 | 1.4 | 8.3 | 9.1 | 95 | ||
35 | 6.9 | ±0.02 | 1.6 | 9.7 | 10.5 | 115 | ||
50 | 8.1 | ±0.25 | 1.6 | 10.8 | 11.8 | 140 | ||
70 | 9.7 | ±0.25 | 1.8 | 12.8 | 13.8 | 180 | ||
120 | 12.8 | ±0.30 | 2.0 | 16.2 | 17.4 | 250 |
* Defined for ambient temperature of 25℃ and max.conductor temperature of 70℃.
Cross Section | Conductor Diameter | Thickness of Insulation | Core Diameter | Current Carrying Capacity | Breaking Load | |||
(mm²) | min. | tolerance | nom. | min. | min. | max. | (A*) | (kN) |
(mm) | (mm) | (mm) | (mm) | (mm) | ||||
25 | 5.9 | ±0.02 | 5.5 | 6.3 | 7.4 | |||
35 | 6.9 | ±0.02 | 6.5 | 7.3 | 10.3 | |||
50 | 8.1 | ±0.25 | 7.6 | 8.6 | 14.2 | |||
70 | 9.7 | ±0.25 | 9.2 | 10.2 | 20.6 | |||
95 | 11.4 | ±0.30 | 10.8 | 12.0 | 27.9 |
Dimensions of Cable Bundle
Number of Phase Cores× Cross Section +Public Lighting Conductors + Neutral Cross Section (mm²) | Bundle Diameter Approx. (mm) |
1×16+25 | 15 |
3×16+25 | 22 |
4×16+25 | 22 |
3×25+35 | 26 |
4×25+35 | 26 |
3×35+50 | 30 |
3×50+70 | 35 |
3×70+95 | 41 |
3×120+95 | 47 |
LV-ABC Lines with Insulated Neutral Messenger
Code: ABC 0.6/1kV.
Standards:HD 626 S1:1996 Part 6-Section E,AMKA(SFS 2200)
Construction: Aluminum conductors with XLPE insulation.
Application:Aerial Bundled Conductors are used for tributary networks of power buildings and their internal networks.
Installation:These cables are not allowed to be buried,even in conduits.
Dimensions of Phase Conductors
Cross Section | Conductor Diameter | Thickness of Insulation | Core Diameten | Current Carrying Capacity | Breaking Load | |||
(mm²) | min. | max. | nom. | min. | min. | max. | (A*) | (kN) |
(mm) | (mm) | (mm) | (mm) | (mm) | ||||
16 | 4.6 | 5.1 | 1.2 | 7.0 | 7.8 | |||
25 | 5.8 | 6.3 | 1.4 | 8.6 | 9.4 | 112 | ||
35 | 6.8 | 7.3 | 1.6 | 10.0 | 10.9 | 138 | ||
50 | 7.9 | 8.4 | 1.6 | 11.1 | 12.0 | 168 | ||
70 | 9.7 | 10.2 | 1.8 | 13.3 | 14.2 | 213 | ||
95 | 11.0 | 12.0 | 1.8 | 14.6 | 15.7 | 258 | ||
120 | 12.0 | 13.1 | 1.8 | 15.6 | 16.7 | 306 | ||
150 | 13.9 | 15.0 | 1.7 | 17.3 | 18.6 | 344 |
* Defined for ambient temperature of 30℃ and max. conductor temperature of 90℃.
Dimensions of Neutral Messenger Conductors
Cross Section | Conductor Diameter | Thickness of Insulation | Core Diameter | Current Carrying Capacity | Breaking Load | |||
(mm²) | min. | tolerance | nom. | min. | min. | max. | (A*) | (kN) |
(mm) | (mm) | (mm) | (mm) | (mm) | ||||
54.6 | 9.2 | 9.6 | 1.6 | 12.3 | 13.0 | 16.6 | ||
70 | 10.0 | 10.2 | 1.5 | 12.9 | 13.6 | 20.5 | ||
95 | 12.2 | 12.9 | 1.6 | 15.3 | 16.3 | 27.5 |
* Defined for ambient temperature of 30℃ and max.conductor temperature of 90℃.
Dimensions of Cable Bundle
Number of Phase Cores× Cross Section +Public Lighting Conductors +Neutral Cross Section (mm²) | Bundle Diameter Approx. (mm) |
3×25+54.6 | 30.0 |
3×35+K×16+54.6 | 33.0 |
3×50+K×16+54.6 | 36.0 |
3×70+K×16+54.6 | 37.5 |
3×70+K×25+54.6 | 40.0 |
3×70+K×16+70 | 41.0 |
3×95+K×16+70 | 44.0 |
3×120+K×16+70 | 46.0 |
3×120+K×16+95 | 47.0 |
3×150+K×16+70 | 48.0 |
3×150+K×16+95 | 49.0 |
* Note: K number of public lighting conductors(K can be equal to 0.1.2.or 3).
Code: ABC 0.6/1kV.
Standards:HD 626 S1:1996 Part5-Section D,AMKA(SFS 2200).
Construction: Phase Conductors:Aluminum conductors with XLPE insulation.
Neutral Messenger:Aluminum conductors.
Application: Aerial Bundled Conductors are used for tributary networks of power buildings and their internal networks.
Installation: These cables are not allowed to be buried, even in conduits.
Dimensions of Phase Conductors
Cross Section | Conductor Diameter | Thickness of Insulation | Core Diameter | Current Carrying Capacity | Breaking Load | |||
(mm²) | min. | tolerance | nom. | min. | min. | max. | (A*) | (kN) |
(mm) | (mm) | (mm) | (mm) | (mm) | ||||
16 | 4.4 | ±0.05 | 1.4 | 7.1 | 7.3 | 70 | ||
25 | 5.9 | ±0.02 | 1.4 | 8.3 | 9.1 | 95 | ||
35 | 6.9 | ±0.02 | 1.6 | 9.7 | 10.5 | 115 | ||
50 | 8.1 | ±0.25 | 1.6 | 10.8 | 11.8 | 140 | ||
70 | 9.7 | ±0.25 | 1.8 | 12.8 | 13.8 | 180 | ||
120 | 12.8 | ±0.30 | 2.0 | 16.2 | 17.4 | 250 |
* Defined for ambient temperature of 25℃ and max.conductor temperature of 70℃.
Cross Section | Conductor Diameter | Thickness of Insulation | Core Diameter | Current Carrying Capacity | Breaking Load | |||
(mm²) | min. | tolerance | nom. | min. | min. | max. | (A*) | (kN) |
(mm) | (mm) | (mm) | (mm) | (mm) | ||||
25 | 5.9 | ±0.02 | 5.5 | 6.3 | 7.4 | |||
35 | 6.9 | ±0.02 | 6.5 | 7.3 | 10.3 | |||
50 | 8.1 | ±0.25 | 7.6 | 8.6 | 14.2 | |||
70 | 9.7 | ±0.25 | 9.2 | 10.2 | 20.6 | |||
95 | 11.4 | ±0.30 | 10.8 | 12.0 | 27.9 |
Dimensions of Cable Bundle
Number of Phase Cores× Cross Section +Public Lighting Conductors + Neutral Cross Section (mm²) | Bundle Diameter Approx. (mm) |
1×16+25 | 15 |
3×16+25 | 22 |
4×16+25 | 22 |
3×25+35 | 26 |
4×25+35 | 26 |
3×35+50 | 30 |
3×50+70 | 35 |
3×70+95 | 41 |
3×120+95 | 47 |
LV-ABC Lines with Insulated Neutral Messenger
Code: ABC 0.6/1kV.
Standards:HD 626 S1:1996 Part 6-Section E,AMKA(SFS 2200)
Construction: Aluminum conductors with XLPE insulation.
Application:Aerial Bundled Conductors are used for tributary networks of power buildings and their internal networks.
Installation:These cables are not allowed to be buried,even in conduits.
Dimensions of Phase Conductors
Cross Section | Conductor Diameter | Thickness of Insulation | Core Diameten | Current Carrying Capacity | Breaking Load | |||
(mm²) | min. | max. | nom. | min. | min. | max. | (A*) | (kN) |
(mm) | (mm) | (mm) | (mm) | (mm) | ||||
16 | 4.6 | 5.1 | 1.2 | 7.0 | 7.8 | |||
25 | 5.8 | 6.3 | 1.4 | 8.6 | 9.4 | 112 | ||
35 | 6.8 | 7.3 | 1.6 | 10.0 | 10.9 | 138 | ||
50 | 7.9 | 8.4 | 1.6 | 11.1 | 12.0 | 168 | ||
70 | 9.7 | 10.2 | 1.8 | 13.3 | 14.2 | 213 | ||
95 | 11.0 | 12.0 | 1.8 | 14.6 | 15.7 | 258 | ||
120 | 12.0 | 13.1 | 1.8 | 15.6 | 16.7 | 306 | ||
150 | 13.9 | 15.0 | 1.7 | 17.3 | 18.6 | 344 |
* Defined for ambient temperature of 30℃ and max. conductor temperature of 90℃.
Dimensions of Neutral Messenger Conductors
Cross Section | Conductor Diameter | Thickness of Insulation | Core Diameter | Current Carrying Capacity | Breaking Load | |||
(mm²) | min. | tolerance | nom. | min. | min. | max. | (A*) | (kN) |
(mm) | (mm) | (mm) | (mm) | (mm) | ||||
54.6 | 9.2 | 9.6 | 1.6 | 12.3 | 13.0 | 16.6 | ||
70 | 10.0 | 10.2 | 1.5 | 12.9 | 13.6 | 20.5 | ||
95 | 12.2 | 12.9 | 1.6 | 15.3 | 16.3 | 27.5 |
* Defined for ambient temperature of 30℃ and max.conductor temperature of 90℃.
Dimensions of Cable Bundle
Number of Phase Cores× Cross Section +Public Lighting Conductors +Neutral Cross Section (mm²) | Bundle Diameter Approx. (mm) |
3×25+54.6 | 30.0 |
3×35+K×16+54.6 | 33.0 |
3×50+K×16+54.6 | 36.0 |
3×70+K×16+54.6 | 37.5 |
3×70+K×25+54.6 | 40.0 |
3×70+K×16+70 | 41.0 |
3×95+K×16+70 | 44.0 |
3×120+K×16+70 | 46.0 |
3×120+K×16+95 | 47.0 |
3×150+K×16+70 | 48.0 |
3×150+K×16+95 | 49.0 |
* Note: K number of public lighting conductors(K can be equal to 0.1.2.or 3).
Code: ABC 11kV.
Standards:SANS 1713.
Construction:Phase Conductors:Aluminum conductors with XLPE insulation.
Neutral Messenger:A stranded galvanized steel conductor with XLPE insulation.
Application: The Aerial Bundled Conductors shall suitable for continuous
operation outdoors in tropical areas at altitudes of up to 2200m above sea
level, humidity of up to 90%, average ambient temperature of+30℃ with
a minimum of - 1℃ and a maximum of +4℃ in direct sunlight, heavy
saline conditions along the coast and isoceraunic levels of up to 180
thunderstorm days per year.
Installation:These cables are not allowed to be buried,even in conduits.
Phase Conductor Characteristics
1 | Conductor size | mm² | 70 | 95 | 185 |
2 | Diameter over conductor.nominal | mm | 9.3-10.2 | 11.6 | 16.4 |
3 | Thickness of dielectric.nominal | mm | 3.4 | 3.4 | 3.4 |
Minimum at a point | mm | 2.96 | 2.96 | 2.96 | |
4 | Diameter over insulation. nominal | mm | 16.1-17.0 | 21.3 | 25.9 |
5 | Diameter over semi-conducting core screen. nominal | mm | 18.1-19 | 23.3 | 27.9 |
6 | Thickness of copper tape.nominal | mm | 0.15 | 1.15 | 2.15 |
7 | Thickness of sheath.nominal | mm | 1.8 | 1.8 | 1.8 |
Minimum at a point | mm | 1.43 | 1.43 | 1.51 | |
8 | Catenary size | mm² | 50 | 50 | 70 |
9 | Overall diameter of bundle.nominal | mm | 55.7 | 67.8 | 79.2 |
10 | Nominal mass | kg/m | 2.64 | 3.25 | 4.65 |
Supporting Catenary Characteristics
1 | Catenary size | mm² | 50 | 70 |
2 | Number of wires | 7 | 7 | |
3 | Wire size(diameter) | mm | 3.0 | 3.6 |
4 | Minimum tensile strength of each wire | kN | 9.26 | 13.13 |
5 | Elongation at break. minimum | % | 3.5 | 4.0 |
6 | Thickness of protective covering | |||
Nominal | mm | 1.2 | 1.2 | |
Minimum at a point | mm | 0.96 | 1.96 | |
7 | Impusewhsandvoag e1.250s | 21kV/5min | 21kV/5min |
Code: ABC 11kV.
Standards:SANS 1713.
Construction:Phase Conductors:Aluminum conductors with XLPE insulation.
Neutral Messenger:A stranded galvanized steel conductor with XLPE insulation.
Application: The Aerial Bundled Conductors shall suitable for continuous
operation outdoors in tropical areas at altitudes of up to 2200m above sea
level, humidity of up to 90%, average ambient temperature of+30℃ with
a minimum of - 1℃ and a maximum of +4℃ in direct sunlight, heavy
saline conditions along the coast and isoceraunic levels of up to 180
thunderstorm days per year.
Installation:These cables are not allowed to be buried,even in conduits.
Phase Conductor Characteristics
1 | Conductor size | mm² | 70 | 95 | 185 |
2 | Diameter over conductor.nominal | mm | 9.3-10.2 | 11.6 | 16.4 |
3 | Thickness of dielectric.nominal | mm | 3.4 | 3.4 | 3.4 |
Minimum at a point | mm | 2.96 | 2.96 | 2.96 | |
4 | Diameter over insulation. nominal | mm | 16.1-17.0 | 21.3 | 25.9 |
5 | Diameter over semi-conducting core screen. nominal | mm | 18.1-19 | 23.3 | 27.9 |
6 | Thickness of copper tape.nominal | mm | 0.15 | 1.15 | 2.15 |
7 | Thickness of sheath.nominal | mm | 1.8 | 1.8 | 1.8 |
Minimum at a point | mm | 1.43 | 1.43 | 1.51 | |
8 | Catenary size | mm² | 50 | 50 | 70 |
9 | Overall diameter of bundle.nominal | mm | 55.7 | 67.8 | 79.2 |
10 | Nominal mass | kg/m | 2.64 | 3.25 | 4.65 |
Supporting Catenary Characteristics
1 | Catenary size | mm² | 50 | 70 |
2 | Number of wires | 7 | 7 | |
3 | Wire size(diameter) | mm | 3.0 | 3.6 |
4 | Minimum tensile strength of each wire | kN | 9.26 | 13.13 |
5 | Elongation at break. minimum | % | 3.5 | 4.0 |
6 | Thickness of protective covering | |||
Nominal | mm | 1.2 | 1.2 | |
Minimum at a point | mm | 0.96 | 1.96 | |
7 | Impusewhsandvoag e1.250s | 21kV/5min | 21kV/5min |